Flagship Product

PozzoDyne™ — engineered to perform.

AggrePlex's flagship product, PozzoDyne™, is an Activated Ground Glass Pozzolan (AGGP) — a next-generation supplementary cementitious material engineered to enhance concrete performance, reduce embodied carbon, and provide a reliable, consistent, and locally sourced cement replacement.

Higher PerformanceLower Embodied CarbonReliable Local SupplyConsistent Quality
What is PozzoDyne™?

Ultra-fine. Engineered. Consistent. Repeatable.

PozzoDyne™ is an Activated Ground Glass Pozzolan (AGGP) manufactured from post-consumer and post-industrial glass feedstocks. Through AggrePlex's proprietary processing technology, the material is cleaned and precision micronized into an engineered particle-size distribution that delivers exceptional performance in cementitious systems.

As a supplementary cementitious material, PozzoDyne™ can replace 20–30% of ordinary Portland cement in the concrete matrix — reducing embodied carbon while maintaining or improving concrete performance.

Product Specifications

Precision by design.

PozzoDyne™ is produced to a precisely engineered particle-size distribution, optimized to maximize pozzolanic reactivity, concrete performance, and consistent results across a wide range of mix designs.

PozzoDyne™

D97≤ 20 microns
D50≤ 7 microns

Engineered to deliver an optimized balance of strength development, durability, cement replacement, and workability through the delivery of a consistent, ultra-fine particle-size distribution.

Manufactured using AggrePlex's proprietary micronization technology to ensure consistent quality, engineered reactivity, and repeatable performance from batch to batch.

The comparison

Where the industry stops, we start.

The industry's average ground-glass pozzolan is milled to about 45 microns. PozzoDyne™ begins there and keeps going — down to 3 microns, multiplying reactive surface area along the way.

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Particle size
45µm
Surface area
1.0×
Reactivity
Low
45 µm · Industry avg3 µm · PozzoDyne™
Illustrative model — average ground-glass pozzolan (~45 µm) vs PozzoDyne™ micronization (down to 3 µm).
Built for scale

Performance that survives contact with reality.

The concrete industry doesn't need another technology that may reach commercialization years from now — it needs solutions that can be implemented today. Ours is designed for scale from the start.

Built on proven manufacturing technology, precision particle engineering, and abundant regional feedstocks, PozzoDyne™ delivers a reliable, local, and scalable supplementary cementitious material ready for commercial deployment.

PozzoDyne™ micronized glass powderMicronized glass · PozzoDyne™
Sustainability, simplified

A greener build without the trade-off.

By converting underutilized glass into high-value SCMs, we cut reliance on carbon-intensive raw materials and extend the life of resources already in circulation.

PozzoDyne™ draws on a readily available feedstock — enabling long-term scalability and genuine material security.

Recycled glass cullet feedstockDiverted from landfill · Re-engineered
01 · Performance

Higher performance

Engineered to improve long-term strength, durability, and concrete performance across demanding applications.

02 · Economics

Cost competitive

Priced to compete with slag while delivering high-performance concrete and lower embodied carbon.

03 · Supply

Reliable & local

Manufactured from abundant regional feedstocks to provide a consistent, dependable, and locally sourced supply.

04 · Sustainability

Lower-carbon concrete

Reduces embodied carbon through cement replacement while supporting a more circular and resource-efficient construction industry.

Competitive Advantage

Better concrete, from the inside out.

Engineered reactivity. Measurable results. Every advantage below is grounded in third-party UCPRC Lab2Slab test data or the measured properties of the material itself.

01

Compressive strength

~10,000 psi at 28 days in UCPRC Lab2Slab testing — roughly 79% above the fly-ash control — with strong early-age development (~7,200 psi at 7 days).

02

Long-term strength growth

Exceeds 10,000 psi by 42 days (~90% above control) as continued pozzolanic reaction adds strength beyond conventional curing periods.

03

Flexural strength

More than 1,150 psi modulus of rupture by 56 days — about 2× the control mix and well above the Caltrans 42-day minimum of 650 psi.

04

Durability & low permeability

~4.5× higher bulk electrical resistivity than the control by 56 days — the standard indicator of resistance to chloride ingress and reinforcement corrosion.

05

Lower drying shrinkage

~37% lower shrinkage than the control at 28 days, staying below the Caltrans 0.05% limit that the control mix exceeded.

06

ASR mitigation

ASR expansion held below the ASTM C1778 limit throughout testing (~0.08% at 28 days), indicating good resistance to alkali-silica reaction.

07

Denser concrete

Measured fresh unit weight of ~152.8 lb/ft³ versus ~145.8 for the control in Lab2Slab testing — a denser matrix from ultra-fine particle packing.

08

Engineered fineness

Precision micronization delivers 98%+ passing the No. 325 sieve with controlled particle-size distribution — qualified per ASTM C1866.

09

Extended service life

The measured combination of higher strength, higher resistivity, and lower shrinkage supports longer-lasting, lower-maintenance structures.

10

Brighter concrete

The naturally light color of PozzoDyne™ produces brighter concrete, enhancing aesthetics and increasing solar reflectance.

This is not just a cement replacement — it's a performance upgrade to conventional concrete.
Sustainability

Lower carbon. Smarter materials. Scalable impact.

LCA Key Finding
Up to 94%

reduction in CO₂ emissions per ton produced compared to Ordinary Portland Cement (OPC), validated through independent Life Cycle Assessments (LCAs).

CO₂ reduction through cement replacement

Cement is the most carbon-intensive component of concrete. Replacing 20–30% of it with PozzoDyne™ directly lowers embodied carbon per cubic yard — without changing how concrete is produced.

Data-backed decarbonization

LCA-validated performance supports ESG and sustainability reporting, aligns with emerging low-carbon material standards, and gives project owners quantifiable impact.

Certifications & Standards

Standards-compliant by design.

PozzoDyne™ is engineered to meet established industry standards and integrate seamlessly into existing concrete specifications.

ASTM C1866 Compliance

Standard Specification for Ground-Glass Pozzolan for Use in Concrete

PozzoDyne™ complies with ASTM C1866, the established specification for ground-glass pozzolan used in concrete. Beyond compliance, its engineered fineness and strength performance exceed key minimum requirements established by the standard.

Loss on Ignition (LOI) — consistently below the ASTM C1866 maximum limit of 0.5%
Fineness — engineered particle-size distributions significantly finer than the minimum requirements of ASTM C1866
Chemical composition — meets all chemical composition requirements established under ASTM C1866
Strength activity — exceeds ASTM C1866 minimum strength activity requirements and delivers continued strength development beyond 28 days

Specification-ready for commercial and infrastructure projects — can be specified per ASTM C1866 (as a ground-glass pozzolan in concrete) & ASTM C595 (as a Portland-pozzolan cement) within performance-based specs and 20–30% replacement strategies.

Performance-Based Validation

Evaluated through a comprehensive testing framework aligned with industry standards

Reactivity & strength — ASTM C311 (Strength Activity Index), C1897 (Isothermal Calorimetry)
Durability — ASTM C1260 / C1567 (ASR mitigation), C1012 (sulfate resistance), C1202 (chloride penetration)
Physical properties — ASTM C204 (Blaine fineness), full PSD (D10–D97), specific gravity, density, moisture

Documentation available: Technical Data Sheet, ASTM C1866 compliance statement, test data summary, and environmental product profile.

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