The AggrePlex™ Process

From start to finish.

From feedstock preparation and contaminant removal to precision micronization and air classification, every stage of the AggrePlex™ process is engineered to produce a cleaner, more consistent, and higher-performing supplementary cementitious material.

Step 01 · Material Separation

Pure glass. Nothing else.

An integrated preprocessing system removes paper, plastics, metals, dust, dirt, and other contaminants to produce a clean, process-ready glass feedstock for precision washing.

Mixed Recycled Glass
Post-consumer stream
Glass Pre-Processing
Dirt & dust removed
Removal Process
Metals
Papers
Plastics
Sorted Glass Cullet
Screened & sorted
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Step 02 · Cleaning & Conditioning

Washed, dried, ready to mill.

Precision cleaning removes adhesives, sugars, and organic residues; drying and conditioning deliver a consistent, engineered glass feedstock.

Sorted Glass Cullet
From separation
Precision Cleaning
Adhesives, sugars & organics removed
Drying
Moisture removed
Engineered Glass Feedstock
Ready for micronization
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Step 03 · The Signature Process

Glass in. PozzoDyne™ out.

Recovered glass enters the UTM Turbo Mill, where shear, attrition, compression, and impact forces explode particles down to the micron level — engineered fineness, not just size reduction.

Clean Glass
Removed of contaminants
UTM Turbo Mill
Shear · Attrition · Compression · Impact
PozzoDyne™
Micronized pozzolan
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The calculation

Take it finer. Watch performance climb.

Conventional grinding reduces size. Our milling and air-classification systems engineer it — driving particles down to the micron level to unlock surface area, and with it, reactivity.

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Particle size
0.50in
Surface area
1.0×
Reactivity
Low
CulletMicronized
Illustrative model — finer particles expose more reactive surface per unit mass.
What we deliver

Advanced materials, meet practical solutions.

Ultra-fine production

Engineered down to the micron.

Microtec's advanced micronization technology produces ultra-fine powders with tightly controlled particle-size distributions, maximizing surface area and material performance.

Ultra-low contamination

Clean, specification-ready feedstock.

Advanced cleaning and contaminant removal produce an engineered feedstock with less than 0.25% loss on ignition (LOI), delivering the consistency required for demanding industrial applications.

Commercial scale

Built for production, not just the lab.

Designed for continuous, high-volume manufacturing, the AggrePlex™ process delivers commercial-scale supply for real-world infrastructure projects — not laboratory-scale proof of concept.

Consistent quality

Repeatable. Batch after batch.

Precision air classification and process control produce consistent particle-size distributions and dependable product quality, enabling reliable performance across every shipment.

Engineered for scale

Advanced materials, practical solutions.

Bring our milling and classification expertise to your material challenge.

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